Catalyst Performance Evaluation
Assessment of activity, selectivity, stability, feed consumption, product quality and performance decline against reference conditions.
ENGINEERING · CATALYST · PROCESS INTELLIGENCE
Catalyst Engineering & Industrial Solutions
From data to industrial decision: catalyst performance, troubleshooting, reformer monitoring, simulation, technology development and process intelligence in one integrated engineering workflow.
CATALYST ENGINEERING
Catalyst Engineering & Industrial Solutions
Catalytic Process Troubleshooting
Root-cause investigation of coking, pressure-drop increase, temperature instability, conversion loss, energy penalties and shortened catalyst life.
Catalyst Loading Profile & Bed Design
Definition of catalyst quantity, layer sequence, active/semi-active grades, loading requirements and thermal-hydrodynamic bed behavior.
Process Data Analytics & Performance Monitoring
Analysis of temperature, pressure, flow, gas composition, laboratory and operating-event data to detect critical trends and deviations.
Process & Energy Optimization
Evaluation of operating scenarios to increase conversion, reduce feed and energy consumption, stabilize quality and extend catalyst life.
Technical Reporting & Engineering Decision Support
Integration of laboratory results, process data and field evidence into an executive technical report, corrective actions and monitoring plan.
Catalyst Technology Development & Commercialization
From technical specification and formulation to shaping, thermal treatment, pilot production, repeatability control, activation and industrial readiness.
Industrial Reformer Monitoring & Optimization
Tube-skin temperature profiling, heat-load distribution, steam/oxidant-to-carbon review, carbon-risk analysis, catalyst grading and operating scenarios.
Kinetic, Reactor & Process Simulation
Mass and energy balances, pressure drop, heat transfer, equilibrium and catalyst behavior models for industrial scenario comparison.
AI & Process Intelligence for Catalytic Units
Anomaly detection, incident reconstruction, performance forecasting and engineering knowledge integration across historian, laboratory and operational data.
CATALYST TECHNOLOGY DEVELOPMENT
Catalyst Technology Development & Commercialization
From technical specification and formulation to shaping, thermal treatment, pilot production, repeatability control, activation and industrial readiness.
Industrial Reformer Monitoring & Optimization
Reformers are central to syngas and direct-reduction plants. Thermal imbalance, uneven reaction load, carbon formation and tube degradation can directly reduce efficiency and reliability.
- Tube-skin temperature profile and heat-load distribution
- Steam, oxidant and process-gas-to-carbon ratio review
- Carbon-risk, hot/cold zone and catalyst activity analysis
- Catalyst size, grade and loading-profile assessment
- Operating scenarios for energy reduction and stable performance
Simulation & AI for Catalytic Processes
Models, process data and engineering knowledge are combined to compare scenarios, predict behavior and accelerate operating decisions.
Kinetic & Reactor Modeling
Mass and energy balances, pressure drop, heat transfer and catalyst behavior under industrial conditions.
Process Simulation
Equilibrium, feed consumption, product quality and operating-scenario comparison.
Data Analytics & Prediction
Anomaly detection, performance decline forecasting and early-warning indicators for sensitive processes.
INDUSTRIAL APPLICATIONS
Industrial processes we support
Steel & Direct Reduction
MIDREX reformers, reducing-gas quality, sulfur-removal adsorbents, catalyst loading profile and performance analysis.
Petrochemical & Syngas
Methanol, ammonia, hydrogen, reforming, feed purification and downstream catalytic processes.
Refining & Gas
Adsorption and purification, catalyst/adsorbent performance, contaminant diagnostics and process optimization.
Heat Treatment & Endothermic Gas
Endogas generators, methanol cracking, catalyst activation, atmosphere quality and equipment overhaul.